Air compressors are used for a wide variety of purposes in several industries, from automotive to manufacturing to construction, and are thus common in most industrial facilities. However, if the pressurised air they produce contains moisture and other impurities, it can cause the deterioration of equipment over time, eventually leading to costly breakdowns.
The moisture content can cause the metal to rust and corrode, leaving pipes and valves prone to leaks and speeding up the wear-down of any equipment it comes into contact with. Further, it can also cause wooden equipment to rot and encourage the growth of moisture on walls, leading to an unhygienic work environment. In cases where compressed air is used in refrigerated systems, moisture content can cause the formation of ice within pipes, valves, and fittings, which causes blockages and places additional strain on the equipment.
This is why air compressor dryers are so important – they remove moisture from the compressed air, helping to prevent your equipment from degrading and to keep your facility clean. There are three main types of air dryers in Singapore, which are refrigerated dryers, desiccant dryers, and membrane dryers, and each of them has advantages and disadvantages that make them ideal for specific applications.
Refrigerated Dryers
In a refrigerated dryer, the compressed air is cooled to a certain temperature, causing the moisture in the air to condense into droplets of water. This condensed water is then removed from the system using a separator, leaving a dry stream of air for compression. Refrigerated air dryers are highly efficient and are thus commonly used for several industrial applications.
Advantages of refrigerated dryers
Low initial investment: Refrigerated air dryers tend to be cheaper than their counterparts, making them an attractive option for industrial use.
Energy efficient: Refrigerated air dryers experience lower energy consumption compared to desiccant dryers as they do not use a desiccant material that needs to be regenerated.
Easy to install and maintain: Due to the straightforward nature of their operation, refrigerated dryers are comparatively easier to install and require minimal maintenance.
Higher flow rates: Refrigerated air dryers allow for a higher flow rate of compressed air, which is the amount of air that the compressor can produce at the required pressure level. This makes them well-suited for large industrial applications.
Disadvantages of refrigerated dryers
Limited dew point: The dew point is the temperature to which the air needs to be cooled for moisture content to condense. Refrigerated air dryers are unable to achieve extremely low dew points, which is a requirement in some industries.
Limited applications: Despite their efficiency in maintaining the flow rate of compressed air, refrigerated air dryers are unsuitable for applications where moisture content needs to be removed completely, such as in the food and beverage or pharmaceutical industries. They are also unsuitable for operation at sub-zero temperatures.
High operating costs: Although the initial cost of a refrigerated air dryer is comparatively low, they require a continuous supply of electricity, which can lead to higher operating costs over time.
Desiccant Dryers
Desiccant air dryers use a material known as a desiccant to remove moisture from compressed air. The air is passed through a chamber that contains the desiccant, which absorbs the moisture. Heat is then used to regenerate the desiccant, and the moisture it absorbs is removed from the system. This creates an extremely dry stream of air, which makes desiccant air dryers ideal for industries such as food and beverage or pharmaceuticals.
Advantages of desiccant air dryers
Extremely low dew point: The desiccant material allows desiccant air dryers to achieve extremely low dew points, making them suitable for applications where compressed air must be completely free of moisture.
Wide range of applications: Desiccant dryers are suitable for several industrial applications due to the versatility and efficiency offered by the desiccant material.
Low maintenance requirement: As desiccant dryers rely on a desiccant material instead of several moving parts, they require minimal maintenance.
Disadvantages of desiccant air dryers
Higher initial cost: Desiccant air dryers entail a comparatively higher initial investment, which might make them less feasible to some industrial operators.
Higher energy consumption: Regenerating the desiccant material requires heat, which means that desiccant air dryers consume more energy than their counterparts, driving up their operating costs.
Lower flow rates: Desiccant dryers cannot maintain high flow rates, which makes them unsuitable for applications where a steady stream of high-pressure air is required.
Membrane Air Dryers
Membrane air dryers work by passing the air through a selectively permeable hollow-fibre membrane, which contains microtubules that retain water and eliminate the moisture content. This significantly reduces the dew point and humidity in the air, ensuring that it is clean and dry.
Advantages of membrane air dryers
Easy maintenance and repair: Membrane air dryers are easy to maintain and repair as they do not contain moving parts that wear down over time.
No need for electricity: Membrane dryers do not require electricity for operation, making them extremely energy efficient.
Suitable for smaller applications: Membrane dryers are suitable for smaller-scale applications that require low flow rates.
Disadvantages of membrane air dryers
Limited applications: Membrane air dryers require the air to be free of oil and other impurities for efficient operation. They are also typically unsuitable for larger industrial applications due to the lower flow rate they provide, which limits their range of applications.
Regular maintenance: Membrane air dryers require regular filter replacement to maintain efficiency, which can be an additional operational cost that accrues over time.
Efficient and Reliable Air Dryers in Singapore – AirNergy Compressor Services
Choosing between a desiccant, refrigerated, or membrane air dryer in Singapore will depend on the specific requirements of your industrial facility. It is thus recommended to work with a reputable industrial air compressor supplier that can understand these requirements and provide you with a suitable solution.
AirNergy Compressor Services is your ideal partner when it comes to all matters related to air compressors and air dryers in Singapore. With over 40 years of experience in the industry, AirNergy has built a reputation for assisting clients with the most cost-effective solutions and the best after-sales services. From installation to maintenance, AirNergy will ensure that your air compressor needs are fulfilled. Contact us today for effective solutions!